Chemical Safety

  • Anyone working in a chemistry laboratory must have completed the Chemical Institute's safety course and fire extinguishing course before they get independent access to the laboratories and receive key cards and keys.
  • Anyone who works in a chemistry laboratory must sign that he/she has read, understood and will comply with the safety rules for working with chemicals and equipment.

Chemical Risk Assesment

At Aarhus University the work must, at all stages, be planned and organize in such a way that it can be carried out in a completely safe and healthy manner.

When hazardous chemicals are included or formed in the work, unnecessary exposure must be avoided and written chemical risk assessment must be prepared for the whole work process.

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Peroxides and other unstable substances

For substances or containers with possible explosive qualities, age, storage temperature, light and air can be crucial for stability, so it is of utmost importance that these substances are not bought and stored in large quantities.

The Danish Emergency Management Agency (”Beredskabsstyrelsen”) has complete information on peroxides and formic acid.
 

If in doubt about high peroxide contents then be very careful about carrying and opening the container. A simple method of checking whether there are peroxides in e.g. ether is to mix a couple of mls with a potassium-iodide solution, add a couple of drops of diluted HCl and shake. The brown colour of iodine is a sure sign of peroxide.

The peroxide content can be checked with Peroxide Strips (Merck 1.10081.0001, level 1- 100 mg/L H2O2). Most peroxide-forming chemicals carry a stabiliser when delivered and chemical companies usually guarantee the shelf-life in unopened containers for three to five years from the production date. For chemicals not containing added stabilisers, there is a shorter shelf life.

Some peroxide-forming substances can reach explosive peroxide levels without a concentration of the solvent, and the general rule for substitution means that there should be a special reason for using diisopropylether.

According to the Danish “ADR” rules for transporting dangerous material, many of the ethers used routinely are classified as class 3 inflammable liquids. These rules (article 2.2.3.2.1) state that Class 3 liquids that easily form peroxides can only be transported by road when the peroxide content is no more than 0.3%, i.e. 3000mg/L. Such a high peroxide content will seldom be found in a laboratory, and unused peroxide-forming substances will normally be disposed of via the waste disposal system.

If in doubt – or it is known – that a substance has a high peroxide content (limit 100ppm), contact an Occupational Health and Safety representative/supervisor for further information, e.g. it could mean destroying the peroxides with an acid solution of ferrous- sulfate.

Containers with unstable chemicals should be labelled with date of purchase, date of opening, stability control, location, etc.

Chemicals

Working with chemicals

Avoid contact with chemicals in all situations where chemicals are handled: Weighing out, pouring, routine lab work, transporting, cleaning up and disposal of waste.

  • Avoid any contact of chemicals and solvents with the skin or eyes.
  • Wear lab coat, gloves and safety goggles.
  • Avoid breathing in chemicals and vapours. Always work in the fume cupboard.
  • Weighing out of chemicals must always be carried out in a fume cupboard or point suction.
  • Wipe up any spills immediately.  

Storing chemicals

  • Chemicals must be stored in closed, clearly labelled containers: Name, formula, melting point/boiling point.
  • Possible hazardous characteristics: Explosive, inflammable, self-igniting, water or air sensitive, caustic, poisonous, allergenic or carcinogenic.
  • Solutions in ether and other volatile solvents can only be stored in the refrigerator when explosion-safe. Beakers must not be used. Use only closed flasks and bottles.
  • Only small amounts of inflammable chemicals/solvents can be stored in the laboratory.

Transporting chemicals

  • Chemicals transported out of the laboratory must be in closed containers. Glass containers must be carried in a carrying basket or on a trolley.
  • Specially volatile, fuming, caustic, inflammable and explosive chemicals must not be transported in a manned elevator. This applies for example to volatile solvents, liquid nitrogen, dry ice and fuming acids. 

Chemical spillage

  • Spilled chemicals must be wiped up immediately. Liquids are absorbed by porous material (cat litter, sand, vermiculite, etc.) after neutralising and /or diluting with water. Spilled powder can be dusty to wipe up, therefore use suitable personal protection must be used. For disposal, see under the section Waste Disposal.
  • Contaminated clothing should be changed as quickly as possible. Shoes, watch straps, etc. that have absorbed liquids should be removed immediately.

Inflammable liquid

Definition

Liquid: flowing substance by normal temperature and pressure.

Flame spot: The lowest temperature where a liquid release ignited steam   

Flammable liquid: liquid with flame spot under 100 oC.

Class I: Flammable liquid with flame spot under 21 oC.

Class II: Flammable liquid with flame spot on 21-55 oC.

Class III: Flammable liquid with flame spot over 55-100 oC.

All 3 classes are classified in subclass I of liquid which are not water miscible in any kind of relation and subclass II which is water miscible in any relation.   

 

ClassStorage unitmaximum storage in glassmaximum storage in type verified plastic and metal packaging
I1 L2.5 Lno limitation up to 25 L
II5 L5 L no limitation up to 125 L
III50 L10 Lno limitation up to 1250 L

Plastic packaging over 125 mL always have to be type verified of Alert border.

They referred amount includes the sum of alike storage, consumption and waste.

There may only be stored maximum 25 storage units pr. laboratory in total.  

Barrel with flammable liquid of class I-1, I-2, II-1 and III-1 may not be disposed in building exit points (hallway, stairs and so on).

Flammable and explosive chemicals

Avoid working near open fire or at places with risk of spark formation.

OBS: Explosive dangerous substances, for instance diethylether and petroleumether, may not be stored in a normal closet. 

 

substance nameflame spot (oC)Groupsource
Acetylaldehyd-38I-2c
Acetone-19I-2a
Acetonitril (metylcyanid)2I-2c
iso-Amylalkohol (isopentylalkohol)18I-1b
Benzen-11I-1a
n-Butanol29II-1Cc
2-Butanol (sec-butanol)24II-1c
tert-Butanol11I-2c
iso-Butanol27II-1c
Butylacetat22II-1a
n-Butylchlorid-7I-1b
Carbondisulfid (svovlkulstof)<-20I-1c
Cellosolve (2-ethoxyethanol)40II-2c
Cyanbrinte (blåsyre)-18I-2a
Cyclohexan-18I-1b
Cyclohexanon43II-2b
Diethylamin<-20I-2c
Diethylether-45I-1a
N,N-Dimethylformaid (DMF)58III-2c
Dimethylsulfoxid (DMSO)95III-2b
Dioxan12I-1c
Acetic acid, konc.40II-2c
Acetic acid anhydrid49II-2c
Ethanol13I-2*
Ethylacetat-4I-1c
Ethylenchlorhydrin55III-2c
Ethylendiamin34II-2c
Iso-Hexan<-20I-1c
n-Hexan-22I-1c
n-Heptylalkohol (1-Heptanol)<21I-1a
Methanol11I-2a
2-Methoxyethanol37II-2c
Methylisobutylketon (MBIK)14I-1c
Mineralsk terpentin<60III-1a
Nitrobenzen88III-1c
Iso-Octan-12I-1a
Pentan<-20II-1a
1-Pentanol38II-1a
Propanol (1-Propanol)22II-2b
iso-Propanol12I-2a
iso-Propylether-22I-1b
Pyridin17I-2c
Styren (vinyl acid)32II-1a
Tetrahydrofuran (THF)-17I-2a
Toluen6I-1a
Trichlorethan32II-1a
Triethylamin-7I-2c
Triethylamin (30 %i vand)<-30I-2a
Xylen (o-, m- og p-)25-30II-1a

Information in the above scheme comes from following source:

a: Chemical and safety, Technical Publisher, 1976

b: Merck Index, 11th edition, 1989

c: Hommel's Handbuch der gefährlichen Güter, 1973/74

*: see special instructions

Moreover please refer to KIROS Database and laboratories' collection of workplace manuals.

Incompatible list

Unless the mixture process is under control, you should avoid mixture of: 

  • Oxidation remedy and reduction remedy
  • Acid and base
  • Water-sensitive substances and water

Remember that substance reactive can vary strongly according to particle size, impurity and moisture content. 

OXIDATIONSREMEDY OG REDUCTIONREMEDY

 

 

Examples of normal used oxidation remedy (easy reducible substance).
Free halogenes (chlor, brom and iod)Chrom sulphuric acid
Perchlorsyre and perchloraterSmoking and konc. nitric acid
Periodacid and periodaterChromtrioxid
ChloraterSmoking and konc. sulphuric acid
Hypochloriter, bromiterChlorsulfosyre

Peroxider, organic for instance:

Dibenzoylperoxid

m-chlorperbenzoacid

Peroxider, inorganic for instance:

Hydrogenperoxid (brintoverilte)

Natrium and bariumperoxid

Sodium sulphate 

BleachwaterSulfurylchlorid
PermanganaterOzon
Mangandioxid ("brunsten")Nitrate
DichromaterNitriter


 

Examples of normal used reductionremedy (easy oxidised substance).
Chlor hydrogen, chloriderHydrazin(-hydrat, -sulfit)
Iod hydrogen, IodiderMetalsalt (ferro-, chromo-, stanno-)
Sulphur dioxide (svovlsyrling)Metals (litium, sodium, potassium, zinc)
SulfiterPhenoler (hydrokinon, pyrogallol)
Natriumdithionit ("natriumhydrosulfit")Aromatic amine (anilin, aminophenol)

Organic connection in general, particularly:

Methanol

Ethanol

Formaldehyde

Acetalaldehyd

Formic acid

Metalhydrider:

Sodium-,

Litium-,

Natriumbor-,

Lithiumaluminium


NB: Ethanol and concentrated or smoking nitric acid may not be used to cleaning of glasses because of the potentially explosive.

Acid and base

The warning particularly applies to concentrated acid and base.

 

The most common concentrated acid are:
Flusacid og liquid fluor hydrogenChlorsulfonacid
Saltacid, conc. (smoking)Nitric acid, conc. og smoking
Perchloracid (chloroveracid, conc.Phosphoracid, conc., polyphosphoracid
Brom hydrogen acid, conc.Phosphorpentoxid (Phosphorsyreanhydrid)
Sulphuric acid, conc.Eddikeacid, conc., ice ethanoic acid ~ 99 %
Sulphuric acid, smoking (olium)Ethanoic acid anhydrid
Sulphurictrioxid (Sulphuric acid anhydrid)formic acid, conc.

 


 

 

The most common concentrated bases are:
Natriumhydroxid, fixed ("kaustisk soda", "ætsnatron")Bariumhydroxid, fixed
Natriumhydroxid, 33% ("natronlud", "sæbesyrelud")Aminer (for instance triethylamin, 40 %; anilin)
Kaliumhydroxid, fixed ("kaustisk kali", ætskali")Ammonia, water free
Caliumoxid ("burned lime")Ammonia water, conc.
Caliumhydroxid ("hydrate lime")Hydrazin, hydrazinhydrat
 Salt of weak, volatile acid as: Florider, sulfider, nitriter, cyanider and karbonater.

WATER SENSITIVE SUBSTANCES

Water-sensitive substances react with water, often generating a lot of heat and often generating gases. The substances must be poured slowly and carefully into the water and NEVER the other way around, when mixing. 

Examples of such substances are:

 

 

Develop hydrogen or hydrocarbon (for instance methan and butan) with water (explosion-, fire- and poisoning risk).
 
Alkalimetals (Li, Na, K, Rb, Cs)
Earthalkalimetals (Ca)
Methalhydrider (for instance LiH, NaH, CaH2, LiAlH4, NaAl(OR)2H2
Metalalkyler (for instance CH3Li, C4H9Li, CH3MgX)

 


 

 

Develop  inflammable, flammable or toxic volatile with water or diluted acid (explosion-, fire- and poisoning risk).
 
Carbides
Silicides
Phosfides
Sulphides
Tellurides
Selenides
Arsenides
Nitrides
Syrechlorides
Cyanides
Azides

 


 

Mixing or reacting with water causing large heat generation
Concentrated acid (sulphuric acid)
Acid anhydrides:(sulphurictrioxid, Phosphorpentoxid, vinegar acid anhydrid)
Syrechlorides: (thionylchlorid, sulfurylchlorid, phosphoroxychlorid, phosphortrichlorid, phosphorpentachlorid, stannichlorid, acetylchlorid, benzoylchlorid)
Water-free salts (aluminiumchlorid, ferrichlorid, calciumchlorid)
Concentrated bases (fixed alkalihydroxider, burned lime)


Be mixture poured the chemicals slowly and carefully in the water.